Services and Capabilities

1. Product Design & Development
Not every customer comes to us with finely finished schematics, blueprints or a working prototype. Many just have great ideas that they want to bring into reality. We are here to help you research and develop these ideas all the way from blueprints and rapid prototypes, to production level tooling.
We have enabled fast moving startups to achieve scale with quality as their highest priority. We have partnered with large OEMs to reduce cost and launch reliable products at high volumes. Our design engineering team is located in the US and has over 23 years of design-for-manufacturing experience.
Design expertise: castings, stampings, plastic injection moldings, FRP composites, surfacing, weldments, hose-tube & electrical routings, component packaging and working within and maintaining large assemblies, kinematics, advanced parametric solid modeling, digital mock-up

2. Design for X (DFX) & Dimensional Engineering
We have extensive experience in developing and monitoring dimensional strategies, tolerance schemes and supporting quality plans for our client's products. We have led projects with OEMs such as: Ford Motor Company, Roush Fenway Racing, Disney, Universal Studios, Caterpillar, Proterra, Navistar, and Zipline International.
The Carbonex engineering team can plan and develop GD&T layouts, tolerance stack-ups and quality plans that integrate balanced designs and manufacturing processes while meeting engineering dimensional goals. We ensure a system's manufacturability and implement measurable quality objectives for individual components.

3. Global Sourcing and Manufacturing
Gain operational, financial, and competitive advantages and choose Carbonex as your strategic multi-sourcing contract manufacturer.
Carbonex sourcing has established an incredibly broad and strategic network of partnerships with manufacturers whose primary mandate is quality and speed.
- Advanced composites (carbon fiber and fiber glass)
- 3D printing
- Metal and plastics machining
- Injection molding
-Sheetmetal
-Low density foam
-Cables and harnesses
-PCB and PCBAs

4. Quality Control
Carbonex has built its reputation on high quality products and superior services. The quality of our delivered products starts with the initial design, and is further developed through teamwork with key stakeholders in the production lifecycle.
Our suppliers and our team are directly involved in quality control through each stage.
We offer the development of Inspection Standard Operating Procedures (MSOPs) to ensure 100% alignment of expectations between our customers and our suppliers.
MSOP content:
> Inspection tools used
> Sampling plan followed
> Features inspected per the drawing or customer's request
> Acceptance criteria
> Pictures of inspection target points
> Ballooned drawing

5. Production Part Approval Process (PPAP) for Automotive and Aerospace
The purpose of any Production Part Approval Process (PPAP) is to ensure that a supplier can meet the manufacturability and quality requirements of the parts supplied to the customer.
We support aerospace, automotive, or customer defined PPAP

6. Auditing Services
Give us a list of your suppliers, industry type, and we will quote you a standard supplier audit anywhere in the world.
We have extensive experience in conducting onsite gap analysis, Internal audits, supplier audits, and/or process audits in the aerospace and automotive industry.

7. Communication
Communication is key and our team understands that customers have a wide variety of communication methods.
The following is what we currently use and are happy to adapt more methods to meet our customers needs.
> Basecamp (www.basecamp.com)
> Slack
> Email
> WeChat
> Text messages
> Jira
> WhatsApp
> Microsoft Teams
> Skype
> Confluence
> Telegram
> Microsoft Teams
> Google Meet
> Google Drive
