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1. Product Design & Development

Not every customer comes to us with finely finished schematics, blueprints or a working prototype. Many just have great ideas that they want to bring into reality. We are here to help you research and develop these ideas all the way from blueprints and rapid prototypes, to production level tooling.

We have enabled fast moving startups to achieve scale with quality as their highest priority. We have partnered with large OEMs to reduce cost and launch reliable products at high volumes. Our design engineering team is located in the US and has over 23 years of design-for-manufacturing experience.

Design expertise: castings, stampings, plastic injection moldings, FRP composites, surfacing, weldments, hose-tube & electrical routings, component packaging and working within and maintaining large assemblies, kinematics, advanced parametric solid modeling, digital mock-up

1. Product Design & Development

Software that we have proficiency in:
> UG NX
> SolidWorks
> Catia
> Teamcenter
> Aras

Below is our 23+ years of experience:

Navistar >
Exhaust Systems and 15+ powertrain and chassis projects including two alternative fuel trucks (CNG & Electric truck). SCR exhaust system integration, engine & transmission mounting & packaging, air brake system, HVAC system, fuel system, vertical & horizontal exhaust mounting and engine cooling system.

Inverom/Innova UEV >
Interior panel design, infotainment system and powertrain mounting and instrument cluster design.

Proterra >
Interior panel design project for second generation 40’ zero emission electric bus. Dash, instrument panel, overhead panels, vertical component cabinet and all rear closeout panels.

Disney & Universal Studios>
Design and development of guest attractions with emphasis on styling, user experience and safety.

Ford Motor Company >
Design and packaging of Steering components including Steering Column, Gears and Pumps. Coordinating through both the design and detail phases including but not limited to conceptual design, prototype and physical buck builds, 2D drawing creation, thru production release. Interaction with vehicle centers, FEA group, assembly plant and physical crash test center.

© 2023 by CARBONEX LLC

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